Ion Beam Etch & Deposition System - Ionfab300Plus

Ionfab300 Ion Beam System

Ionfab®300Plus offers the flexibility to perform etch and/or deposition and maximising system utilisation. System specifications can be closely tuned to applications, enabling faster and repeatable process results. The systems are scalable from R&D to batch production in one tool.

  • Functionality 
  • Substrate Handling 
  • Ion Source 
  • Process Control 
  • Applications 

Ion Beam range offers functionality in multiple modes:

    • Ion Beam Etching (IBE)
    • Reactive Ion Beam Etching (RIBE)
    • Reactive Ion Beam Deposition (RIBD)
    • Chemically Assisted Ion Beam Etching (CAIBE)
    • Ion Beam Sputter Deposition (IBSD)
    • Ion Assisted Sputter Deposition (IASD)

Flexibility in a single tool

    • Handles from small pieces, through 100 mm (4 inch), up to 200 mm (8 inch) wafers
    • Ability to clamp any shape, and design unique carrier plates
    • Wafer handling options
    • Manual loading for one-off trials
    • Load-lock for faster trials
    • Cassette-to-cassette loading/unloading for batch production
    • Clusterable with other process tools including Oxford Instruments’ PlasmaPro plasma etch, deposition and sputtering tools, and FlexAL atomic layer deposition (ALD) tool
    • Simple upgrade options to add etch and deposition sources

Ion Source

    • Leading ion source and grid set technology
    • Grids are designed to suit specific applications: high uniformity, high rate, & low energy
    • Specific deposition grid sets to suit multiple targets, offer superior utilisation of target material
    • A full range of etch source options up to 35cm
    • Dual beam configurations (etch plus deposition source) offer the possibility to add capping layer immediately after etch, without exposing the process chamber or wafer to atmosphere
    • Increased deposition rates by using etch source as a plasma radical source (IASD)

 

 

Flexibility in a single tool

    • Tiltable substrate holder can be angled from -90° up to +75° (depending upon configuration)
    • Enables ‘blazed’ gratings
    • Allows sidewalls to be cleaned off or etched
    • Angle control of substrate relative to deposition target ensures excellent deposition uniformity

Platen rotation speed

    • Variable platen rotation speed enables deposition rate to be controlled specifically for the application
    • Standard and high speed platen options

Substrate cooling

    • Prevents degradation of substrate and devices structures/other materials already in place
    • Option for wafer backside cooling with He (turbo-pump) or Ar (cryo-pump)

Process monitoring

    • Etch endpoint monitoring by SIMS for multi-material applications
    • Deposition process monitoring
    • Crystal monitor (single or dual head)
    • White Light Optical Monitor (WLOM)
    • Chamber gas identification, partial pressure control and leak checking via RGA

 

 

 

 

 

 

Typical applications and materials:

  • IR detectors
  • CdHgTe (CMT) etch
  • VOx deposition and etch
  • Metal contact and track etch
  • Cu, Ni, Al…
  • Noble metals: Au, Pt, Pd…
  • Diffraction gratings
  • SiO2 ‘blazed’ etch
  • Spintronics and MRAM
  • AR and HR coatings for laser bars
  • Telecom filters
  • III-V photonics etching
  • Thin film magnetic hard disk heads (TFMH) 
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