High Quality Optical Coatings System - Optofab3000

Optofab®3000
High-speed specimen holder
with uniformity sheild

Optofab®3000 - Specifically developed for high quality optical applications

Including High Reflective and Anti Reflective Coatings, the Optofab3000 is based on the proven architecture of the Ionfab300Plus – offering the same features and benefits of the Ionfab300Plus with added capabilities.

  • High speed 8” specimen holder fitted to the system
  • Option to use uniformity shields, offering improvements in layer uniformity
  • High deposition rate is achievable through the use of the 15cm ion source
  • Excellent refractive index results may be achieved with the use of an assist source
  • Option to use a white light optical monitor is available with the Optofab3000 patented holder

 

  • Images 
  • Substrate handling 
  • Process Control 
  • Applications 
  • Ion Source 

 

Simulation of a high performance optical filter - click for larger image

 

In-situ monitoring of optical coating - click for larger image

 

Multi-layer optical coating design - click for larger image

Simulation of a high performance optical filter by an integrated software package

In-situ monitoring of optical coating deposition by an integrated software package

Multi-layer optical coating design by an integrated software package

Flexibility in a single tool

  • Handles from small pieces, through 100 mm (4 inch), up to 200 mm (8 inch) wafers
  • Ability to clamp any shape, and design unique carrier plates
  • Wafer handling options
  • Manual loading for one-off trials
  • Load-lock for faster trials
  • Cassette-to-cassette loading/unloading for batch production
  • Clusterable with other process tools including Oxford Instruments’ PlasmaPro plasma etch, deposition and sputtering tools, and FlexAL atomic layer deposition (ALD) tools
  • Simple upgrade options to add etch and deposition sources

Optofab3000 Process Control

  • Tiltable substrate holder can be angled from -90° up to +75° (depending upon configuration)
  •  Enables ‘blazed’ gratings
  •  Allows sidewalls to be cleaned off or etched
  • Angle control of substrate relative to deposition target ensures excellent deposition uniformity

Platen rotation speed

  • Variable platen rotation speed enables deposition rate to be controlled specifically for the application Standard and high speed platen options

Substrate cooling

  • Prevents degradation of substrate and devices structures/other materials already in place
  • Option for wafer backside cooling with He (turbo-pump) or Ar (cryo-pump)

Process monitoring

  • Etch endpoint monitoring by SIMS for multi-material applications
  • Deposition process monitoring
    • Crystal monitor (single or dual head)
    • White Light Optical Monitor (WLOM)
  • Chamber gas identification, partial pressure control and leak checking via RGA

Typical applications and materials:

  • IR detectors
  • CdHgTe (CMT) etch
  • VOx deposition and etch
  • Metal contact and track etch
  • Cu, Ni, Al…
  • Noble metals: Au, Pt, Pd…
  • Diffraction gratings
 
  • SiO2 ‘blazed’ etch
  • Spintronics and MRAM
  • AR and HR coatings for laser bars
  • Telecom filters
  • III-V photonics etching
  • Thin film magnetic hard disk heads (TFMH)

Optofab3000 Ion Source

  • Leading ion source and grid set technology
  • Grids are designed to suit specific applications: high uniformity, high rate, & low energy
  • Specific deposition grid sets to suit multiple targets, offer superior utilisation of target material
  • A full range of etch source options up to 35cm
  • Dual beam configurations (etch plus deposition source) offer the possibility to add capping layer immediately after etch, without exposing the process chamber or wafer to atmosphere
  • Increased deposition rates by using etch source as a plasma radical source (IASD)

 

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